Your competent partner for reverse engineering

Reverse engineering is an innovative method that enables us to analyse and understand existing technologies, components or products and then reconstruct them in improved or optimized versions. As your reliable engineering partner, we use reverse engineering to revive existing components, optimize existing solutions, promote innovation and develop tailor-made solutions.

Analyzing the existing situation:
The first step is to analyze the existing product, component or technology in detail. Both external and internal characteristics are taken into account. This may include a physical inspection, non-destructive testing, document study and interviews.
Data and information acquisition:
By using various technologies such as 3D scanners, material analysis, measuring techniques, microscopy and manual measuring tools, comprehensive data about the product is collected. Both geometric and functional aspects are recorded.
Modeling and reconstruction:
Based on the collected data, the product or component is digitally modeled and reconstructed. CAD models can be created here, which depict the exact dimensions and shapes of the original. 3D scanning is used to create point clouds and, initially, CAD raw data. Only manual post-processing produces high-quality CAD data that can be used for toolmaking, for example.
Analysis and optimization:
The reconstructed model is analyzed to identify weaknesses, opportunities for improvement or innovative adjustments. This step enables us to optimize the product, increase performance features or eliminate errors.
Prototype production:
If required, prototypes are produced based on the reconstructed model. These prototypes are used to test functionality, check design changes and evaluate the feasibility of optimizations. Suitable methods for producing prototypes include 3D printers, the vacuum casting process or simple pre-production tools. We are happy to provide our customers with comprehensive advice on this and suggest a process.
Documentation:
Comprehensive documentation takes place throughout the entire process. This includes not only the technical data and models, but also information about the reverse engineering process itself. The documentation is important for traceability, quality assurance and any future adjustments. The documentation also includes final drawings, specifications and CAD data, the data status of which is thus frozen.
Implementation & series production:
After successful analysis, reconstruction and optimization, the reconstructed product or component can be transferred to production. We usually also supply our customers with the series parts following the reverse engineering process.

By using reverse engineering for quality assurance, companies can optimize their products, minimize sources of error and ensure that they always meet the highest quality standards.

In a world where precision makes all the difference, quality assurance is crucial. In the case of faulty or defective products, reverse engineering can be used to identify the causes of faults.
By analyzing the design data, the problem can be identified and rectified to improve quality.
By analyzing defects in existing products, companies can take steps to avoid similar defects in new products. This contributes to proactivity in quality assurance.
When manufacturing spare parts or repairs, reverse engineering can be used to produce exact replicas and ensure that the repair or replacement meets quality standards.
Reverse engineering enables comprehensive documentation of products and their manufacturing processes. This documentation is crucial for quality assurance and enables precise traceability.