Example-Project: Light strip

Requirements of the customer

  • Quantity: 500 – 1,200 pieces per year (small series)
  • Development time: 4 – 5 months
  • Target: Development of a functional and aesthetic light strip (tail light)
  • low investment costs / cost of parts
  • suitable for heavy-duty applications
  • Batch Traceability

Challanges

  • Economical manufacturing process with low tooling costs
  • waterproof integration of the LED strip in light strip
  • optically flawless parts
  • Condensation
  • Accuracy of fit and reproducibility

COOP’s Approach

  • Consideration of different production processes in view of the small annual number of units
  • Selection of manufacturing process and determination of the assembly steps
  • Component research for suitable LED tapes
  • Cable assembly for connecting the LED strip to the vehicle electrical system
  • Sealing of the LED strip in the light strip

Use our all-round service

  • Personal customer advice and support
  • New development, further development, cost optimization
  • Creation of concept drawings, production drawings and material lists (BOM)
  • Fast prototyping
  • Creation of initial sample inspection reports (ISR)
  • Demand-oriented production
  • International serial supply
  • Computer-aided process documentation
  • Batch Traceability
  • Continuous quality monitoring

Any more questions?

We are happy to advise you and provide you with a non-binding offer.

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